Advanced heat-resistant superalloys (HRSAs) have always involved slower cutting speeds and thus longer machining cycle times that hinder maximum machine tool performance – until now. Cut your HRSA parts 200-400% faster with the new high-performance Jabro® ceramic solid end mills from Seco Tools. Featuring advanced SiAlON ceramics brazed to a solid carbide shank for optimal vibration damping, these optimized tools allow manufacturers to fully utilize their high-performance machine tools and fast forward their HRSA part productivity.
Remove More HRSA Chips With Extraordinarily Strong Ceramic Tools
To cut today’s toughest HRSA materials quickly, you need the latest in tooling technology. The new range of Jabro® ceramic end mills has advanced geometries that are well-suited for a high-speed/high-feed cutting process. The helix, rake, and relief angles, as well as a thick core and reinforced frontal teeth, offer the optimal level of stability and strength. Instead of emulsion coolant, compressed air is used to keep the tool at the required temperature – and promote good chip formation for maximizing the recovery of these valuable materials.
Develop Fully Optimized HRSA Processes With SECO Expertise
As some of the most challenging materials in manufacturing, HRSAs can create numerous difficulties, even for experienced manufacturers. For the application expertise and tooling solutions you need to succeed, choose Seco Tools as your partner. Leverage our decades of experience developing optimized HRSA cutting data for your applications and discover how innovative ceramic tooling can transform your part-production operations.
Streamline Your HRSA Production With A Two-Tool Total Solution
Ceramic tools maximize material removal in HRSAs with a unique style of roughing that uses high speeds to reach extremely high temperatures at the tooltip. This allows for exceptional metal removal rates, but finishing operations still require conventional ceramic tooling, especially for parts intended for highly regulated industries. Optimize your HRSA processes by pairing Jabro® ceramic end mills with the JHP780, a proven high-performance carbide finishing tool.
Range Overview
Nine high-performance square end mills featuring the Jabro® ceramic grade (JCG790)
- Two 5-flute tools and seven 6-flute tools.
- Metric diameters ranging from 6 mm to 25 mm.
- For unique applications, custom ceramic products are available.
Your Benefits
- 20-40 times higher cutting speeds for HRSA.
- Enables full utilization of high-performance machine tools.
- The total solution includes ceramic rougher and high-performance finishing geometry.
- Overcome any HRSA challenge with application expertise from Seco Tools.
Your Advantages
- With ceramic end mills and modern machining strategies, productivity increases of 200-400% or more are possible with HRSAs.
- Maximize material removal rates and achieve good chip production without emulsion coolant with innovative, strong geometries.
- Develop secure processes with the help of Seco applications specialists with extensive experience in HRSA materials and ceramic tooling.
This content was originally published on the Seco Tools website.
