Engineering materials that optimize the process of metalworking are called metalworking fluids. In the manufacturing and engineering landscape, metalworking fluids are used for metal removal, metal deformation processes such as drawing, rolling, and stamping, or metal cutting.
The mechanics involved in the metalworking dictate the requirements that are expected from the metalworking fluids. These fluids act as a protective layer that forms a cushion between the workpiece and the tool in question reducing friction and resultant wear and tear.
Apart from reducing friction, these fluids also act as coolants that minimized the impact of the heat produced during machining saving the metal from getting warped and dimensionless.
For best results adopting the stringent use of high-performance metalworking fluids is the right calling for any company that is involved in machining and metal forming work. Here are some of the enlisted benefits of using a high-performance metalworking fluid instead of fluids from the ordinary collection:
1. Reduction in Operating Costs
The instruments that make use of high-performance metalworking fluids generally tend to have very low operating costs because they can sustain the friction and stress from the machining for a longer time.
These fluids might become a one-time expense in the initial rounds, but then it functions on a longer run comparatively covering the expense of both new fluid as well as equipment replacement.
2. Extension in The Tool Life
High-performance metalworking fluids ensure to work efficiently for a longer period of time and decrease the overall cost of the operating system by extending its working life. As there is less room for changing the tools, the same tool operates longer.
3. Higher Feeds and Cutting Speeds
Cutting speed and feed rates are two separate velocity entities involved in the machine tool practices. Owing to the high-performance metalworking fluids, reduced friction and speed tend to help in increased feed rates and cutting speed making the work more productive and cost-efficient.
4. Reduction in the Need of Post-Process Heat Treatments
Heat treatments involve the application of extreme temperatures for heating and chilling to play with the shape of the material to soften or harden them accordingly for hot forming or even welding.
This process is often required for metal pieces that undergo extreme stress and distortion in the shape after metalworking work. But, with the introduction of high-performance fluids in the process, there arises a very less need for such heat treatments.
5. Improved Quality of Workpiece
Scrapping away the excess parts is something that no industry desires. Essentially, after a stressful machining process, metal surfaces tend to lose their luster as well as the dimension that they were pre-set in.
With high-performance metalworking fluids coming in to rescue along with expert tools and techniques to execute successful metalwork, the workpiece has better and improved quality at the end of the process.
Soluble cutting oil, neat cutting oil, rust preventive oil, washing chemicals, quenching oil, forging lubricants, and oils used in steel rolling are some of the bestsellers WAF has to offer.
This content was originally published on the WAF website.
Engineering materials that optimize the process of metalworking are called metalworking fluids. In the manufacturing and engineering landscape, metalworking fluids are used for metal removal, metal deformation processes such as drawing, rolling, and stamping, or metal cutting.
The mechanics involved in the metalworking dictate the requirements that are expected from the metalworking fluids. These fluids act as a protective layer that forms a cushion between the workpiece and the tool in question reducing friction and resultant wear and tear.
Apart from reducing friction, these fluids also act as coolants that minimized the impact of the heat produced during machining saving the metal from getting warped and dimensionless.
For best results adopting the stringent use of high-performance metalworking fluids is the right calling for any company that is involved in machining and metal forming work. Here are some of the enlisted benefits of using a high-performance metalworking fluid instead of fluids from the ordinary collection:
1. Reduction in Operating Costs
The instruments that make use of high-performance metalworking fluids generally tend to have very low operating costs because they can sustain the friction and stress from the machining for a longer time.
These fluids might become a one-time expense in the initial rounds, but then it functions on a longer run comparatively covering the expense of both new fluid as well as equipment replacement.
2. Extension in The Tool Life
High-performance metalworking fluids ensure to work efficiently for a longer period of time and decrease the overall cost of the operating system by extending its working life. As there is less room for changing the tools, the same tool operates longer.
3. Higher Feeds and Cutting Speeds
Cutting speed and feed rates are two separate velocity entities involved in the machine tool practices. Owing to the high-performance metalworking fluids, reduced friction and speed tend to help in increased feed rates and cutting speed making the work more productive and cost-efficient.
4. Reduction in the Need of Post-Process Heat Treatments
Heat treatments involve the application of extreme temperatures for heating and chilling to play with the shape of the material to soften or harden them accordingly for hot forming or even welding.
This process is often required for metal pieces that undergo extreme stress and distortion in the shape after metalworking work. But, with the introduction of high-performance fluids in the process, there arises a very less need for such heat treatments.
5. Improved Quality of Workpiece
Scrapping away the excess parts is something that no industry desires. Essentially, after a stressful machining process, metal surfaces tend to lose their luster as well as the dimension that they were pre-set in.
With high-performance metalworking fluids coming in to rescue along with expert tools and techniques to execute successful metalwork, the workpiece has better and improved quality at the end of the process.
WAF India is a leading supplier and manufacturer of metalworking fluids or cutting oils that are produced under the high performance vertical of the company.
Soluble cutting oil, neat cutting oil, rust preventive oil, washing chemicals, quenching oil, forging lubricants, and oils used in steel rolling are some of the bestsellers WAF has to offer.
This content was originally published on the WAF website.