Overview
Productive universal machine for punching parts of the highest quality
For anyone who would like to punch efficiently and yet economically: the compact TruPunch 3000 is your complete solution for versatile part processing. It achieves outstanding part quality thanks to the descending die and is easy to operate with the touchpoint HMI.
One machine, many options
You can punch, form, tap, emboss, mark, engrave and deburr with a TruPunch machine.
High-quality results
Scratch-free punching thanks to the descending die.
Clever parts handling, automatic loading and unloading
Removal and sorting solutions for small to large parts. The SheetMaster Compact loads and unloads, the SortMaster Compact sorts finished parts.
Innovative drive, compact design
The Delta Drive brings more dynamic to the machine – and saves installation space: less than 30 m⊃2; is sufficient.
TRUMPF tool concept
At TRUMPF you get top quality punching tools for creating threads or bends in your parts, for example.
Simple operation
Fewer operating steps, easy to learn – the touchpoint HMI makes it much easier to work with the machine.
Applications
Electronic component
Produce with flexibility using tools for every application – for example, tabs, cups, and roller offsetting. For this component, the following tools were used: step tool, bracket tool, cup tool rectangular and round, offset roller tool, and pinching roller tool.
Integrated flattening
The “integrated flattening” machine function and the corresponding tool make it possible to even out surface irregularities during the punching process itself – without any post-processing.
Workpiece
With the largest tool range in the world, the machine offers the highest level of processing flexibility. For this workpiece, the following tools were used: roller beading tool, MultiCut tool, cup tool, and roller offsetting tool.
Workpiece
Using the MultiBend tool, you can produce 90° bends in a variety of lengths. For this workpiece, the following tools were used amongst others: MultiBend, extrusion tool, tapping tool, cup tool, and bridge tool.
Embossing of numbers and letters
You can mark parts with flexibility, including the widest range of letters and numbers, using the embossing tool.
Technical Data
| TruPunch 3000 medium format | TruPunch 3000 large format | |
|---|---|---|
| DIMENSIONS | ||
| WIDTH | 6282 mm | 7644 mm |
| DEPTH | 6548 mm | 7666 mm |
| HEIGHT | 1990 mm | 2195 mm |
| MAXIMUM STROKE RATE | ||
| PUNCHING (E = 1 MM) | 800 1/min | 690 1/min |
| MARKING | 1000 1/min | 1000 1/min |
| WORKING RANGE | ||
| PUNCHING MODE, X-AXIS | 2500 mm | 3000 mm |
| PUNCHING MODE, Y-AXIS | 1250 mm | 1550 mm |
| MAXIMUM SHEET THICKNESS | 6.4 mm | 6.4 mm |
| MAXIMUM WORKPIECE WEIGHT | 150 kg | 230 kg |
| MAXIMUM PUNCHING FORCE | 180 kN | 180 kN |
| TOOLS | ||
| MULTITOOL TOOL CHANGING TIME | 0.5 s | 0.5 s |
| NUMBER OF TOOLS/CLAMPS | 18 pieces / 2 pieces | 21 pieces / 3 pieces |
| PART REMOVAL | ||
| MAXIMUM PART SIZE, PART REMOVAL FLAP, PUNCHING | 400 mm x 600 mm | 400 mm x 600 mm |
| MAXIMUM PART SIZE, FIXED CHUTE, PUNCHING (WITH MOVING TABLE) | 180 mm x 180 mm | 180 mm x 180 mm |
| CONSUMPTION VALUES | ||
| AVERAGE POWER INPUT OF ACTIVE AUTO-SHUTDOWN | 0.3 kW | 0.3 kW |
| AVERAGE POWER INPUT IN PRODUCTION | 3.5 kW | 3.5 kW |
Equipment
With the TruPunch 3000, you are not only manufacturing in a particularly flexible way, but also to the highest quality. Innovative functions guarantee the best processing results.
Quality
Descending die
The descending die enables low-scratch punching and forming processes and prevents the risk of things getting caught.
Integrated flattening
When punching sheet metals, compression, and tensile stresses are placed on the workpiece which can cause sheet deformation. The “Integrated flattening” machine function and the corresponding tool make it possible to even out surface irregularities during the punching process itself.
Table equipment
Ball tables or brush tables are available for gentle material handling.
Simple operation
Touchpoint HMI
It can be very easy to program punching parts – machine operation becomes as intuitive as when using a tablet or smartphone with the new Touchpoint-HMI from TRUMPF. It helps you finish the part much more quickly – and even novices will quickly learn how to work with the software.
Process reliability
Large part removal flap
A large part removal flap enables automated unloading of parts up to a format of 16 x 24 in. A sensor in the part removal flap detects whether parts have got caught in the scrap skeleton. This means you can reliably remove parts to containers, euro pallets, or conveyor belts in both punching and laser operation.
Sorting function
Your machine automatically sorts parts up to a size of 7 x 7 in. Finished parts go through a chute into intermediate buffer storage. There are up to four different boxes under the machine. The intermediate buffer storage moves to the correct box and adds the parts to this.
Smart punch monitoring
Before a tool change, this function checks whether a hole has actually been punched in the sheet. In this way, the machine detects at an early stage when punches are broken and can pass this information on to the operator. The smart punch monitoring function therefore avoids rejects, especially during night or weekend shifts.
Parts conveyor belts
Parts that are removed via the large part removal flap can be transported into boxes via conveyor belts.
Chip conveyor
The chip conveyor can be used to automatically transport punching slugs into a container.
Tools
MultiTool
You can boost the productivity of your punching machine with a tool adapter for up to ten inserts – in particular for small punching operations.
MultiBend
90° bends of different lengths up to 2 in.: When working with the MultiBend, there is no need for an additional operation on the bending machine.
Descending die
The descending die enables scratch-free punching and forming operation and prevents the risk of things getting caught.
Punching tools at a glance
TRUMPF offers the world’s largest range of punching tools on the market. You will find the perfect solution for every punching and forming application.
Automation
Bring clarity to your procedures with our automation solutions. Employees can concentrate on their core tasks and customers will value you as a reliable supplier. You produce more cost-effectively and gain financial flexibility.
Loading and unloading
The SheetMaster Compact takes over the process-reliable loading of sheets as well as the unloading of micro joint sheets and scrap skeletons. In this way, the machine operates completely automatically, if required, with a load capacity of up to three tonnes. This increases productivity and also relieves the strain on the operator.
Sorting
The SortMaster Compact removes and sorts the parts from your punch laser machine fully automatically. Especially when it comes to small and complex parts, the individually controllable suction cups make it possible to remove parts in an optimum way. Due to the minimal installation area, there are no extra space requirements.
This content was originally published on the TrumpF website.