Quick programming, safe welding
The welding cell is a fully equipped machine tool, tested by the Technical Supervisory Association (TÜV) and certified with CE. This includes an exhaust system, housing with anti-glare protection, and safety equipment in line with TRUMPF standards. You can launch, program, and operate the welding cell with very little training – video tutorials will do the job. You can utilize the welding cell in one- or two-station operation, depending on the component and lot size. This means, for example, that you can either process a larger component or smaller components in larger batches parallel to production.
Easy to operate and program
Using the operating unit on the welding torch and simple programming directly at robot control
Safe inline with TRUMPF standards
Safety cabin with anti-glare protection, self-cleaning exhaust system, LED lighting and collaborative robot
Quick set-up and start-up
Set the machine up at the desired location and start operation within just a few hours
Weld productively
Thanks to high-performance equipment from Fronius and set-up parallel to production using two-station operation
Application
Console
Console made of mild steel, 25 mm plate on 8 mm curved sheet metal with five weld seams. Even for just one piece, automated welding of this component is 21% faster (including programming) than manual welding.
Transport securing device
Transport securing device made of 6 mm mild steel. Thanks to this component, you can save 63% with automated welding compared to manual welding, starting from a lot size of 8.
Technical Data
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TruArc Weld 1000
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|---|---|
| AXIS DATA | |
| TYPE | Collaborating industrial robot arm |
| NUMBER OF AXES | 6 |
| RANGE | 1300 mm |
| REPEATABILITY | +/- 0.05 mm |
| WELDING SOURCE | |
| TYPE | FRONIUS TPS 320i C PULSE |
| WELDING CURRENT RANGE MIG/MAG | 3 A – 320 A |
| DIMENSIONS AND WEIGHTS | |
| CABIN DIMENSIONS | 3605 mm x 2454 mm x 2818 mm |
| WEIGHT | 2940 kg |
| WORK AREA | |
| TYPICAL MAXIMUM PART SIZE (WITH CLOSED TELESCOPIC CENTER SEPARATION) | 600 mm x 600 mm x 600 mm |
| TYPICAL MAXIMUM PART SIZE (WITH OPEN TELESCOPIC CENTER SEPARATION) | 2000 mm x 600 mm x 600 mm |
Equipment
Programming
Robot
Collaborative robot UR10e with six axes and force moment sensor. The linear axis positions the robot on the left or right.
Safety cabin
Safety cabin with the integrated exhaust system, automatically opening anti-glare protection and lighting. The extendible partition wall divides the work area for two-station operation if required.
Fronius equipment
High-performance welding equipment from Fronius: TPS 320i C PULSE welding source including welding package PMC, ultra-slim 350-ampere torch, and external wire feed system.
Demmeler table
3D welding table by Demmeler with hole pattern D16 in a 50 x 50 mm grid and hardened surface. The table’s dimensions are 2000 x 1000 x 100 mm.
Loading by crane
User-friendly loading of heavy and large components and devices is possible with this option. To do so, the cab cover is opened individually over the two stations, and the component is loaded into the machine interior by crane.
Technology package – CMT welding
The optional technology package CMT welding ensures higher process reliability and energy-reduced welding with fewer weld spatter and little distortion with the TruArc Weld 1000.
Pendulum welding
Pendulum welding is particularly beneficial for thick sheet processing. You can prevent a lack of fusion with wide weld seams.
This content was originally published on the TRUMPF website.